Analysis of fused filament fabrication / fused deposiotion modelling applications for production of casting patterns used in sand casting
			
	
 
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				Division of Foundry and Plastic Working, Institute of Materials Technology, Faculty of Mechanical Engineering, Poznan University of Technology, Skłodowska-Curie 5 M., 60-965 Poznan, Poland
				 
			 
										
				
				
		
		 
			
			
		
		
		
		
		
		
	
							
					    		
    			 
    			
    				    					Corresponding author
    					    				    				
    					Łukasz  Bernat   
    					Division of Foundry and Plastic Working, Institute of Materials Technology, Faculty of Mechanical Engineering, Poznan University of Technology, Skłodowska-Curie 5 M., 60-965 Poznan, Poland
    				
 
    			
				 
    			 
    		 		
			
												 
		
	 
		
 
 
Adv. Sci. Technol. Res. J. 2025; 19(7):427-439
		
 
 
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ABSTRACT
This paper presents an analysis of FFF/FDM (Fused Filament Fabrication / Fused Deposiotion Modeling) applications for production of casting patterns used in sand casting, with particular emphasis on short-run and prototype production. For this purpose, casting patterns of different shape and height of incremental layer (0.29 mm, 0.19 mm, 0.14 mm and 0.09 mm) were made of Z-ABS filament produced by Zortrax. Geometrical and dimensional analysis of the patterns was carried out, surface roughness parameters were measured, and a visual analysis of the surface was performed. In order to evaluate the conclusions observed based on the analysis of casting patterns, 130 x 102.5 x 37.5 mm sized shaped castings were designed and manufactured from aluminum and grey cast iron, which were also subjected to analysis. The last element of the research was a visual analysis of the reproduction of markings on the castings.