Mechanical characterization of composites containing carbonized furniture waste in static tensile testing
			
	
 
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				1
				Faculty of Marine Engineering, Gdynia Maritime University, ul. Morska 81-87, 81-225 Gdynia, Poland
				 
			 
						
				2
				Faculty of Mechanical Engineering and Robotics, AGH University of Krakow, al.  Mickiewicza 30, 30-059 Kraków, Poland
				 
			 
										
				
				
			
			These authors had equal contribution to this work
			 
		 		
				
		
		 
			
			
		
		
		
		
		
		
	
							
										    		
    			 
    			
    				    					Corresponding author
    					    				    				
    					Agnieszka  Kosoń-Schab   
    					Faculty of Mechanical Engineering and Robotics, AGH University of Krakow, Mickiewicza 30 Av., 30-059 Kraków, Poland
    				
 
    			
				 
    			 
    		 		
			
							 
		
	 
		
 
 
Adv. Sci. Technol. Res. J. 2025; 19(9):481-503
		
 
 
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ABSTRACT
The purpose of this study was to investigate the strength properties of a new composite material produced by hand lamination. There is a clear gap in the literature regarding the use of MDF-derived pyrolysis carbonizate as a functional component in composite materials. This study addresses that gap by proposing a novel composite in which the carbonizate acts as a filler. The tested composite consisted of carbonizate obtained through the pyrolysis of furniture waste, particularly MDF boards, along with glass mats containing fibers of different orientations and epoxy resin. The resulting carbonizate was crushed and separated by particle size using a sieving method. Composites with carbonizate contents of 5%, 7.5%, and 10% were produced, varying in terms of additive fraction size. Based on the current standard PN-EN ISO 527-4: 2023 28, samples were prepared for static tensile testing. SEM (Scanning Electron Microscope) analysis of cross-sections of fractured composite samples was conducted, and the test results were evaluated in detail. The findings indicate that the addition of carbonizate weakens the mechanical strength of the composite by disrupting fiber–matrix adhesion and introducing structural defects. The material with a 10% carbonizate fraction of 1.5 mm exhibited a very high elastic modulus (Eₜ = 8708.78 MPa) and the lowest strain (ε = 0.82%) among the tested materials. Meanwhile, the composite with a 7.5% carbonizate content and a 0.5 mm fraction achieved the highest tensile strength (σₘ = 72.29 MPa). Microscopic analysis of the fracture surfaces revealed numerous pores, delamination, and cracks. This study pioneers the use of MDF-derived carbonizate as a filler in epoxy composites, analyzing particle size (0.5-1.5 mm) and loading content (5-10%). The optimal formulation (7.5%, 0.5 mm) enhanced mechanical strength, offering a sustainable solution for furniture waste valorization.