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Microstructural characterization and corrosion behavior of in-situ composites A356/Al3Ni used in 3.5 wt% NaCl solution
 
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1
College of Production Engineering and Metallurgy, University of Technology, Baghdad, Iraq
 
2
Ministry of Higher Education and Scientific Research, University of Technology, Baghdad, Iraq
 
These authors had equal contribution to this work
 
 
Corresponding author
Muna Khethier Abbass   

Ministry of Higher Education and Scientific Research, University of Technology, Baghdad, Iraq
 
 
Adv. Sci. Technol. Res. J. 2026; 20(4)
 
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ABSTRACT
Recent investigations have increasingly concentrated on the advancement of the in-situ technique with the objective of enhancing the wettability, uniformity, and thermodynamic stability of reinforcement particles within the aluminum matrix. In this study, stir casting was employed to fabricate in-situ composites based on Al alloy A356 reinforced with the Al₃Ni phase, incorporating different weight fractions of pure Ni powder (5 wt%, 10 wt%, and 15 wt%). Several evaluations, including microhardness measurements, microstructural analysis, and corrosion assessments, were conducted on the developed in-situ composites. The microstructural characteristics of Al alloy A356 revealed the formation of the in-situ Al₃Ni intermetallic phase within the matrix, along with a notable refinement of the A356 aluminum matrix. The hightlight findings indicated that the presence of Al₃Ni particles enhanced both hardness and resistance to corrosion; consequently, the in-situ composite with 15 wt% Ni exhibited the maximum hardness value (152 HV) compared with the base alloy hardness (76 HV). A pronounced improvement in corrosion resistance was particularly evident in composites containing 5 wt% Ni. It was shown that the 5% Ni composite exhibited the best corrosion resistance (97% improvement) as compared to the base alloy and other composites, which decreases with increasing Ni particles.
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