Failure analysis of hybrid sandwich structures with different cladding materials
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1
Lublin University of Technology
2
Faculty of Mechanical Engineering, Department of Machine Design & Mechatronics, Lublin University of Technology, Nadbystrzycka 36, 20-618 Lublin, Poland
3
Faculty of Mechanical Engineering, Białystok University of Technology, Wiejska 45A ,15-351 Białystok, Poland
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Faculty of Mechanical Engineering, Maritime University of Technology, Willowa 2
71-650 Szczecin
Adv. Sci. Technol. Res. J. 2025; 19(7)
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ABSTRACT
The dynamic development of the automotive and aviation industry has resulted in the continuous
improvement of sandwich structures. These structures are lightweight and strong due to the application
of lightweight materials as their core. The structure finds particular application in automotive or
aerospace vehicles, which are focused on minimizing the weight of the structure, which translates into
operating costs. The use of sandwich structures carries risks due to cladding debonding. The present
study is intended to analyze the failure mechanism of structures based on aluminum foam with three
types of cladding: aluminum sheet, carbon fiber plate and linen fiber plate. The structures were subjected
to three-point bending during which the ability to transfer mechanical stress was observed, as well as
the failure mechanism resulting from failure of the adhesive bond, core or cladding. Studies conducted
revealed a significant contribution from the porous core. The tests showed similar load transfer and
mechanical energy absorption capacities for the analyzed samples. The flax composite exhibited the
lowest capacity, where destruction occurred from approximately 800N for the analyzed sample
geometry. Despite similar load-carrying capacity, different types of structural failure were recorded,
such as delamination, cladding debonding and metal foam pore cracking detailed in the paper.