Proof-of-concept evaluation of the Teager-Kaiser energy operator for condition assessment of water-lubricated plain bearings in mining pump applications
Więcej
Ukryj
1
Faculty of Mechanical Engineering and Robotics, AGH University of Krakow, ul. Mickiewicza 30, 30-059 Krakow, Poland
2
Faculty of Mechanical Engineering and Ship Technology, Gdańsk University of Technology, ul. Narutowicza 11/12, 80-233 Gdańsk, Poland
3
Faculty of Mechanical Engineering, Wroclaw University of Science and Technology, ul. Łukasiewicza 7/9, 50-371 Wroclaw, Poland
4
KWK Ruda Ruch Halemba, ul. Kłodnicka 54, 41-706 Ruda Śląska, Poland
5
Elmodis Sp. z o.o., Aleja Pokoju 1, 31-548 Kraków, Poland
6
Institute of Physical Chemistry, Polish Academy of Sciences, ul. Marcina Kasprzaka 44/52, 01-224 Warsaw, Poland
7
Institute of Fluid-Flow Machinery, Polish Academy of Sciences, Fiszera 14, 80-231 Gdańsk, Poland
Autor do korespondencji
Łukasz Breńkacz
Institute of Fluid-Flow Machinery, Polish Academy of Sciences, Fiszera 14, 80-231 Gdańsk, Poland
SŁOWA KLUCZOWE
DZIEDZINY
STRESZCZENIE
Reliable condition monitoring is needed for water-handling machinery used in mining, where abrasive media, humidity and variable loading can accelerate pump and bearing degradation. This study investigates the Teager–Kaiser energy operator (TKEO) as a complementary diagnostic tool for pump-bearing vibration analysis, with emphasis on water-lubricated plain bearings used in mining applications. Four synthetic signal models—normal operation, unbalance, localised surface defects and hydrodynamic instability—were analysed using time-domain statistics, Fast Fourier Transform (FFT) spectra and the three-sample discrete TKEO. A controlled laboratory proof-of-concept complemented the simulations by comparing displacement and acceleration records from three imposed bearing configurations (A–C) at a constant shaft speed of 25 Hz. The configurations were produced by rotating the bearing and thereby changing the location of the lubrication gap; they were not independently validated as stable, transient, or unstable dynamic states. Conventional RMS and FFT measures captured overall vibration levels and rotational harmonics. The TKEO-derived indicators also changed across the imposed configurations, but their numerical ratios are not directly comparable with conventional RMS because the two quantities have different amplitude scaling. Accordingly, the observed configuration-dependent changes are reported as descriptive proof-of-concept results and do not establish greater diagnostic sensitivity, statistical superiority, classification performance, or field validity. The specific contribution of this proof-of-concept is an application-focused comparison of conventional and TKEO-derived descriptors for displacement and acceleration records from a water-lubricated plain bearing under imposed Configurations A–C. The four synthetic signals are used only to illustrate the response of the processing methods to selected signal constructions and are not treated as validation or physical counterparts of the experimental configurations.